Method and system for metastasis diagnosis and prognosis

ABSTRACT

A system for diagnosing metastasis in a metastatic-suspicious sample, including: a bio-chip, an electrical signal extraction board and a processor. The bio-chip includes a biosensor including a substrate, an array of electrodes, where the array of electrodes is patterned on the substrate and at least one Human Umbilical Vein Endothelial Cell (HUVEC) which is adhered on the substrate and on the array of electrodes forming a biological trap for a metastatic cell. A metastatic-suspicious sample may be introduced onto the bio-chip allowing for diagnosis of metastasis by monitoring the time-lapse electrical signals that are recorded by the processor.

CROSS REFERRENCE TO RELATED APPLICATION

The present application claims priority from pending U.S. ProvisionalPatent Application Ser. No. 62/348,953, filed Jun. 12, 2016, entitled “ELECTRICAL INVASION ASSAY BASED ON NANO-ROUGHENED PMMA SUBSTRATE” andpending U.S. Provisional Patent Application Ser. No. 62/403,723, filedOct. 4, 2016, entitled “AN OPTICAL-ELECTRICAL METHOD AND DEVICE FORMETASTASIS DIAGNOSIS”, which are both incorporated by reference hereinin their entirety.

TECHNICAL FIELD

The present application generally relates to the metastasis diagnosisand prognosis, using methods and systems based on the invasion tendencyof metastatic cells to the Human Umbilical Vein Endothelial Cells(HUVECs).

BACKGROUND

Metastasis occurs when cancer cells acquire a migratoryepithelial-to-mesenchymal transition (EMT) phenotype, initiated fromgroupings of cells that appear to break off from primary tumors.Invasive phenotype is the fundamental property of such cells incorrelation with their invasion to endothelial vascular layer in thebeginning of the metastasis. Identifying metastatic cancer cells in asample resected from the secondary tissue of the patients by biopsy,core needle biopsy (CNB), endoscopy, colonoscopy, Lymph node aspiration,and fine needle aspiration (FNA) is the most important step in cancerstaging and therapeutic regimes.

Accurate detection of the occurrence of metastasis in the samplesremoved by biopsy has a major impact on patients' survival rates.Existing pathological methods are designed to track the presence ofabnormally aggressive cells in the fixed samples prepared from removedtissues by cytological and immunohistochemical staining procedures. Thesmall volume of the biopsied tissue from the organs in question formetastasis results in limited number of histopathological samplesinvestigated by pathologists and reduces rates of accurate diagnosisespecially in early stages of metastasis. Current molecular technologiesspecifically negatively limit the ability to demonstrate metastasis inbiopsy samples with low cellular population. Although cancer cells aredetectable in some cases using traditional methods, they might be rareor only exist in regions of the removed sample that are not investigatedby a pathologist, thereby leading to missing any aggressive cancercells. Accordingly, to do a detailed analysis using traditional methodswhich doesn't miss any cancer cells is both time consuming andexpensive.

Therefore, there is a need for an approach, a system, and a method toaccurately detect the presence of metastasis in unprocessed samples forcancer diagnosis, prognosis, drug development, and cancer treatmentapplications. A chemistry-free approach may enable specific andlabel-free efficient capture of metastatic cells with a simple, fast,and chemistry free method in small biopsy samples which will improve thediagnostic impact of CNB before surgery or therapeutic treatments.

SUMMARY

In one general aspect of the present disclosure, an exemplary system fordiagnosis of metastasis in a metastatic-suspicious sample is disclosed.The system may include a bio-chip that may include a biosensor, anelectrical signal extraction board and a processor. The biosensor mayinclude a substrate, an array of electrodes that may be patterned on thesubstrate, and a Human Umbilical Vein Endothelial Cell (HUVEC), in whichthe HUVEC may be adhered on the substrate and on the array of electrodesto form a biological trap for a metastatic cell. The electrical signalextraction board may be utilized to apply a voltage on the array ofelectrodes. It may further receive a set of time-lapse electricalsignals from the array of electrodes. The array of electrodes may beelectrically connected to the electrical signal extraction board. Theprocessor may be configured to record and analyze the set of time-lapseelectrical signals received by electrical signal extraction board andthe electrical signal extraction board may be connected to theprocessor. The metastatic-suspicious sample may be introduced into thebio-chip and the diagnosis of metastasis may be conducted via monitoringand analyzing the time-lapse electrical signals that may be recorded bythe processor.

In an exemplary embodiment, diagnosis of metastasis may includediagnosing metastasis for the metastatic-suspicious sample if a reducingtrend in the time-lapse electrical signals is present. For example, thereducing trend may include a reduction of more than about 50% during atime interval of at least about 4 hours after introducing themetastatic-suspicious sample.

In an exemplary implementation, the substrate may include asilicon-based substrate, for example, a nano-roughened silicon-basedsubstrate and each single HUVEC may be individually adhered on one ofthe electrodes of the array of electrodes. The set of time-lapseelectrical signals may include a set of time-lapse electricalimpedances. The voltage may be applied with an amount of about 400 mVwith a frequency between about 1 KHz and about 150 KHz.

In an exemplary implementation, the disclosed system may further includean optical unit, which may be configured to capture a set of time-lapseoptical images from the biosensor and the optical unit may be connectedto the processor. The processor may concurrently record and analyze theset of time-lapse electrical signals received by the electrical signalextraction board and the set of optical images taken by the optical unitfor metastasis detection. The metastasis diagnosis may be conductedbased on the set of time-lapse electrical signals and the set of opticalimages that may be recorded and analyzed by the processor.

In an exemplary embodiment, the metastasis diagnosis may includediagnosing metastasis responsive to detecting a reducing trend with areduction of more than about 50% in the set of time-lapse electricalsignals and an invasion of a metastatic cell to a HUVEC is observed inan image of the set of optical images during a time interval of at leastabout 4 hours after loading or introducing the metastatic-suspicioussample.

In an exemplary embodiment, the array of electrodes may be patterned onthe substrate with a regular pattern or a non-regular pattern, forexample, a parallel regular pattern or a circular regular pattern. Thearray of electrodes may include an array of gold microelectrodes.

In an exemplary embodiment, the bio-chip may further include an outerbody that may be configured to place around the bio-chip and a filteringmember. The outer body may include a cavity embedded on top of the outerbody and the cavity may include a hole and a reservoir. The cavity maybe used for introducing or adding a sample that may be suspicious toinclude a metastatic cell.

In an exemplary embodiment, the filtering member may include a gold gridwith a mesh size in a range of about 25 μm to about 50 μm. The filteringmember may be placed between the hole and the biosensor.

In an exemplary embodiment, a method for fabricating a biosensor formetastasis diagnosis is disclosed. The method may include spinning aphotoresist layer on a substrate layer, patterning the photoresist layervia a photolithography process to form a patterned substrate, forming anano-roughened surface on the patterned substrate, forming an array ofmicroelectrodes and an array of electrical connections on thenano-roughened surface by depositing a bilayer of Ti/Au on thenano-roughened surface, electrically passivating of an area of the Ti/Audeposited nano-roughened surface except the array of microelectrodes andthe array of electrical connections, and forming a metastatic cellsensing trap on each microelectrode. The forming a metastatic cellsensing trap on each microelectrode may include adding a solution ofHUVECs on the biosensor and forcing an attachment between a HUVEC and amicroelectrode on the biosensor using a dielectrophoresis process.

In an exemplary embodiment, the substrate layer may include aPoly(methyl methacrylate) (PMMA) layer or a glass layer. Forming anano-roughened surface on the patterned photoresist layer may compriseholding the patterned substrate in a reactive ion etching (RIE) system.The depositing a bilayer of Ti/Au on the nano-roughened surface may beconducted using a sputtering process.

Consistent with exemplary embodiments, a method for fabricating abiosensor for metastasis diagnosis is disclosed. The method may includefabricating a mold, pouring a PDMS mixture on the mold, degassing andcuring the poured mold, peeling off the cured PDMS mixture layer fromthe mold forming a patterned PDMS layer, where the patterned PDMS layermay include a plurality of tracks configured to be as a plurality ofpositions for an array of microelectrodes and an array of electricalconnections, bonding the patterned PDMS layer on a glass substrate,forming an array of microelectrodes and an array of electricalconnections on the plurality of tracks via depositing a bilayer of Ti/Auon the patterned PDMS layer using a sputtering process, electricalpassivating of an area of the Ti/Au deposited on the patterned PDMSexcept the plurality of tracks and forming a metastatic cell trap oneach microelectrode.

In an exemplary embodiment, the mold may be fabricated via spinning aphotoresist layer on a substrate layer and patterning a plurality ofmicrofluidic channels on the photoresist layer through aphotolithography process to form the mold. The metastatic cell trap maybe formed on each microelectrode by adding a solution of HUVECs on thebiosensor and forcing an attachment between a HUVEC and a microelectrodeon the biosensor.

In an exemplary embodiment, the substrate layer may include a siliconwafer and the PDMS mixture may include a mixture ofPoly(dimethylsiloxane) (PDMS) prepolymer and cross-linker with an about10:1 ratio. Curing the poured mold may be done at a temperature of about65° C. for at least about 4 hours. Forcing an attachment between theHUVEC and the microelectrode on the biosensor may include applying anelectrically active positioning system to adhere a single HUVEC on amicroelectrode using a dielectrophoresis (DEP) technique.

In an exemplary embodiment, a method for metastasis diagnosis isdescribed. The method may include adhering a plurality of HumanUmbilical Vein Endothelial Cells (HUVECs) on an array of electrodespatterned on a substrate to cover the array of electrodes by HUVECs,measuring an initial electrical signal from each electrode of the arrayof electrodes, introducing a metastatic-suspicious sample onto thesubstrate and measuring a set of time-lapse electrical signals from thearray of electrodes. Each electrode of the an array of electrodes mayhave an On/Off two-state including an On state for an entirely-coveredelectrode by a HUVEC and an Off state for a partially-covered electrodeby a HUVEC. A metastasis diagnosis may include detecting a state changefrom On to Off for at least one electrode of the array of electrodes.

In an exemplary embodiment, the electrical signal may comprise anelectrical impedance. The set of time-lapse electrical signals maycomprise a set of electrical impedances measured every 30 seconds afterexposing or introducing the metastatic-suspicious sample onto thesubstrate. The state change may occur within 5 hours or less for ametastatic sample. The state change from On to Off may include an about50% or more reduction of an electrical signal within the set ofelectrical signals in comparison with the initial electrical signal forone electrode.

In an exemplary embodiment, adhering a plurality of HUVECs on an arrayof electrodes may include selectively adhering a single HUVEC on eachelectrode of the array of electrodes and adhering the plurality ofHUVECs on an array of electrodes may be done by applying an electricalfield. For example, adhering the plurality of HUVECs on an array ofelectrodes may be done by a method comprising electrostatic cellpatterning, or dielectrophoresis (DEP), or cell printing method.

In an exemplary embodiment, the metastatic-suspicious sample may includean unprocessed living sample resected from a patient. Themetastatic-suspicious sample may be resected by an operation, forexample, biopsy operation, core needle biopsy (CNB), endoscopy,colonoscopy, Lymph node aspiration, or fine needle aspiration (FNA),etc. The metastatic-suspicious sample may include a plurality of celllines.

In an exemplary embodiment, the method may further include capturing aset of time-lapse optical images from the array of electrodes. The setof time-lapse optical images may include an initial image before theintroducing the metastatic-suspicious sample onto the substrate and aplurality of time-lapse optical images after the introducing themetastatic-suspicious sample onto the substrate.

In an exemplary embodiment, the metastasis diagnosis may further includeobserving an invasion of a metastatic cell from themetastatic-suspicious sample to a HUVEC adhered onto an electrode. Themetastasis diagnosis may include detecting a state change from On to Offfor at least one electrode of the array of electrodes and observing aninvasion of a metastatic cell from the metastatic-suspicious sample to aHUVEC adhered onto an electrode.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A illustrates a schematic of an electrical system for diagnosis ofmetastasis, consistent with one or more exemplary embodiments of thepresent disclosure.

FIG. 1B illustrates a schematic of an integrated optical-electricalsystem for diagnosis of metastasis, consistent with one or moreexemplary embodiments of the present disclosure.

FIG. 2A illustrates a schematic of a bio-chip used for diagnosis ofmetastasis, consistent with one or more exemplary embodiments of thepresent disclosure.

FIG. 2B illustrates a schematic of a biosensor for diagnosis ofmetastasis, consistent with one or more exemplary embodiments of thepresent disclosure.

FIG. 3 illustrates a method to fabricate a biosensor with anano-roughened surface for diagnosis of metastasis, consistent with oneor more exemplary embodiments of the present disclosure.

FIG. 4 illustrates a method to fabricate a biosensor with a PDMSsubstrate for diagnosis of metastasis, consistent with one or moreexemplary embodiments of the present disclosure.

FIG. 5A-E illustrate a schematic of capturing and diagnosing ametastatic cell from unprocessed CNB sample derived from the lymph ofany suspicious secondary tissue, based on the active interaction by asingle vascular trap and retraction of the trap based on invasion ofmetastatic cell, consistent with one or more exemplary embodiments ofthe present disclosure.

FIG. 6A illustrates a method for metastasis diagnosis, consistent withone or more exemplary embodiments of the present disclosure.

FIG. 6B illustrates an example integrated optical-electrical method formetastasis diagnosis, consistent with one or more exemplary embodimentsof the present disclosure.

FIG. 7A illustrates a field emission scanning electron microscope(FESEM) micrograph of an example of a nano-roughened PMMA substrate,consistent with one or more exemplary embodiments of the presentdisclosure.

FIG. 7B illustrates a field emission scanning electron microscope(FESEM) micrograph of an example of a smooth PMMA substrate, consistentwith one or more exemplary embodiments of the present disclosure.

FIG. 7C illustrates an electron microscopy image of an example of thecontact sites of an exemplary adhered HUVEC cell on a nano-roughenedPMMA substrate, consistent with one or more exemplary embodiments of thepresent disclosure.

FIG. 7D illustrates an electron microscopy image of an example of thecontact sites of an exemplary adhered HUVEC cell on a smooth PMMAsubstrate, consistent with one or more exemplary embodiments of thepresent disclosure.

FIG. 8A illustrates an image of the surface of an exemplary biosensorfabricated according to a method in accordance with EXAMPLE 1,consistent with one or more exemplary embodiments of the presentdisclosure.

FIG. 8B illustrates an image a magnified portion of the surface of anexemplary fabricated biosensor before adding a solution of HUVECsaccordance with EXAMPLE 1, consistent with one or more exemplaryembodiments of the present disclosure.

FIG. 8C illustrates an image a magnified portion of the surface of anexemplary fabricated biosensor at about 27 min after applying DEP on anadded solution of HUVECs in accordance with EXAMPLE 1, consistent withone or more exemplary embodiments of the present disclosure.

FIG. 9A illustrates an example time-lapse electrical impedance curve fortwo exemplary microelectrodes of an example biosensor diagnosingexemplary metastatic MDA-MB 468 cell lines, consistent with one or moreexemplary embodiments of the present disclosure.

FIG. 9B illustrates an example optical image of two exemplarymicroelectrodes of an example biosensor diagnosing exemplary metastaticMDA-MB 468 cell lines, consistent with one or more exemplary embodimentsof the present disclosure.

FIG. 9C illustrates an example of time-lapse optical images of twoexemplary metastatic cell traps of an example biosensor diagnosingexemplary metastatic MDA-MB 468 cell lines during about 3:20 hours afterintroducing the metastatic cells, consistent with one or more exemplaryembodiments of the present disclosure.

FIG. 10A illustrates an example time-lapse electrical impedance curvefor two exemplary microelectrodes of an example biosensor for exemplaryMCF-7 cell lines, consistent with one or more exemplary embodiments ofthe present disclosure.

FIG. 10B illustrates an example of time-lapse optical images of twoexemplary metastatic cell traps of an example biosensor diagnosingexemplary MCF-7 cell lines during about 4.5 hours after introducing theMCF-7 cells, consistent with one or more exemplary embodiments of thepresent disclosure.

FIG. 11A illustrates exemplary set of optical images (top) and thecorresponding schematics (down) of two exemplary live metastatic cells(ID: 1, designated by ▾) detached from an isolated lymph of a patientand attacking two individual single HUVEC sensing traps (designated byΔ), consistent with one or more exemplary embodiments of the presentdisclosure.

FIG. 11B illustrates an example trend of time-lapse electrical responsesof two example of electrodes covered by two exemplary HUVECs invaded bytwo exemplary metastatic cells (ID: 1) , consistent with one or moreexemplary embodiments of the present disclosure.

FIG. 11C illustrates an example trend of time-lapse electrical responsesof one example electrode covered by HUVECs remain non-invaded byexemplary non-metastatic cells (ID: 15) , consistent with one or moreexemplary embodiments of the present disclosure.

FIG. 12A illustrates an exemplary H&E resulted image of the patient ID:1 sample having a metastatic cancer, consistent with one or moreexemplary embodiments of the present disclosure.

FIG. 12B illustrates an exemplary H&E resulted image of the patient ID:15 sample having a non-metastatic condition, consistent with one or moreexemplary embodiments of the present disclosure.

DETAILED DESCRIPTION

The following detailed description is presented to enable a personskilled in the art to make and use the methods and devices disclosed inexemplary embodiments of the present disclosure. For purposes ofexplanation, specific nomenclature is set forth to provide a thoroughunderstanding of the present disclosure. However, it will be apparent toone skilled in the art that these specific details are not required topractice the disclosed exemplary embodiments. Descriptions of specificexemplary embodiments are provided only as representative examples.Various modifications to the exemplary implementations will be readilyapparent to one skilled in the art, and the general principles definedherein may be applied to other implementations and applications withoutdeparting from the scope of the present disclosure. The presentdisclosure is not intended to be limited to the implementations shown,but is to be accorded the widest possible scope consistent with theprinciples and features disclosed herein.

Intravasation of metastatic cells into blood stream initiated by theirinvasion to endothelial barrier of vascular layer would be a significantdiagnostic characteristic of metastasis. Many proteins implicated intumor metastasis have been identified to act either as negative, such asE-Cadherin, or positive, such as αvβ3, 4, 6, CD24, and CXCR2 factors.Expression of positive proteins started by disruption in basementmembrane, adhesion of tumor cells to vascular endothelium, retraction ofendothelial junctions or necrosis of some endothelial cells. In vitromodels are utilized to investigate the invasive ability of unknown cellsremoved from the patients to vascular layer turned to an interestedfield in metastatic diagnosis. The simple setup, the easy readout, thekinetic analysis, the evaluation of cell morphology and the feasibilityto perform the assay with standard laboratory equipment are some of thechallenges limiting the usability of developed methods.

The strength of the cancer cells invasion to endothelial barrier may bea strong indication for metastatic ability of tumor cells. Investigatingthe possible expression of metastasis related proteins required,complicated biochemical processes, along with expensive biomarkers andskillful operators make it a difficult process especially when thenumber of metastatic cells are so rare. The various components oftumor-endothelial cells interactions can be simulated in vitro bychallenging a monolayer of Human Umbilical Vein Endothelial Cells(HUVECs) with removed tumor cells from a patient. Investigationsimplicated by electron and phase-contrast imaging indicated that the invitro sequence of events fairly represent the in vivo metastaticprocess. However, fabricating an integrated diagnostic system toevaluate metastatic ability of unknown tumors based on their invasion toendothelial barriers is still a challenge which limits the entrance ofvascular invasion assay in clinics. Some electrical biosensors have beenintroduced based on changed electrical response of the HUVEC coveredmicroelectrodes after their interaction with tumor cells. Some majorlimitations restricted their development, including: first, an adhesivelayer such as fibronectin, laminin or collagen is required to enhancethe attachment of HUVEC cells to the electrodes. Electrical capacitancemade by such layers has been reported to be in similar ranges measuredfor HUVEC cells which would perturb the response of the sensor. Second,minimum concentration of cancer cells required to induce measurablechanges in the electrical signals of the sensor (by retracting the HUVECbarrier) must be further than their real value in patients' tumor, forexample, one cancer cells per 2.5 HUVEC cells. It wouldn't be applicablein clinical trials in which tracing the rare concentration of metastaticcells would be so crucial. Applying advantages of new technologies suchas nanotechnology, photonics and tissue engineering may help to providenew assays with better efficiencies.

Herein, an impedimetric invasion assay is described to diagnosemetastatic cells from primary cancerous ones, for example, in anunprocessed sample resected from a patient without any need for anadhesive layer or an excess amount of cancer cells within the sample.Using a low concentration of tumor cells in this invasion assay may openthe way for its application in clinical experiments.

Disclosed herein is an exemplary system and an exemplary method todetect the presence of invasive/metastatic cells in ametastatic-suspicious sample, for example, an unprocessed tumor/lymphnode sample of a cancer patient such as a breast cancer patient. Herein,an exemplary electrical impedimetric system and method with theassistance of a bio-chip is described to monitor the invasion of raremetastatic cells to endothelial barrier so that the metastatic cells maybe diagnosed within an unprocessed sample via a label-free approach. Thepresent disclosure includes an integrated optical-electrical system andmethod including both electrical and optical monitoring the invasion ofmetastatic cells to the HUVECs for metastasis prognosis or diagnosis atearly stages for unprocessed resected samples.

The diagnostic principles of the exemplary embodiments consistent withpresent disclosure may be fundamentally different from that ofmarker-based pathological methods. Herein, the metastatic cells may becaptured in a freshly removed solid or liquid sample in single orcluster forms due to their invasive activity regardless of theirmorphology and marker binding affinity. Thus, allowing detection ofmetastatic cells that might otherwise escape from labeling and staining.Moreover, captured cells may be retained under a live dynamic function,unlike with assays where cells are fixed, lysed or exposed to damagingstresses, for example, IHC, RT-PCR, etc. assays. So the capturedmetastatic cells could be reanalyzed by marker based methods, forexample, epi-fluorescence microscopy. In addition, other types of thecells existed in the biopsied tissue like non-invasive epithelial cells,peripheral lipids and blood cells may not apply invasive interaction byHUVEC traps so wouldn't be captured by the disclosed system and method.As a result, no false alarms should be reported by the present disclosedsystem and method. This technology may enable scan-free processing ofthe whole-sample.

In the present disclosure, the term “sample” may refer to ametastatic-suspicious sample that may include a cell line or a biopsiedsmall amount of a patient tissue that may be either solid or liquid andmay be analyzed for cancer diagnosis.

FIG. 1 shows a schematic of an electrical system 100 for diagnosis ofmetastasis in a metastatic-suspicious sample, consistent with one ormore exemplary embodiments of the present disclosure. The electricalsystem 100 may include an impedimetric system to measure and monitor theelectrical impedance for metastasis diagnosis. The system 100 mayinclude a bio-chip 101, an electrical signal extraction board 102, and aprocessor 103. The bio-chip 101, the electrical signal extraction board102, and the processor 103 may be electrically connected to each other.The metastatic-suspicious sample may be introduced into the bio-chip 101and the diagnosis of metastasis may be done via monitoring a set oftime-lapse electrical signals that may be recorded by the processor.

In an exemplary embodiment, the electrical signal extraction board 102may be configured to apply a voltage on an array of electrodes of thebio-chip 101 and receive the set of time-lapse electrical signals fromthe array of electrodes of the bio-chip 101. The received set oftime-lapse electrical signals may be sent to the processor 103 that maybe configured to record and analyze the electrical signals received byelectrical signal extraction board 102 to detect a metastasis condition.

In an exemplary implementation, about 400 mV of voltage may be appliedon the array of electrodes of the bio-chip 101. The applied voltage mayhave a frequency between about 1 KHz and about 150 KHz.

In an exemplary implementation, the set of time-lapse electrical signalsmay include a set of time-lapse electrical impedance values.Furthermore, a metastasis condition may be detected by the system 100via monitoring and analyzing the time trend variations of the time-lapseelectrical signals. A metastasis may be detected if the time-lapseelectrical signals have a reducing trend with a reduction amount of morethan about 50% reduction, or in some examples, more than about 70%reduction within a time interval of at least about 4 hours after loadingthe metastatic-suspicious sample into the biosensor 101. Themetastatic-suspicious sample may be a cell line from a cell bank, forexample, epithelial cell lines that may include MCF-7 cell lines.Moreover, the sample may be an unprocessed sample that may be resectedfrom a cancer patient, for example, a breast cancer patient.

As shown in FIG. 1B, the system 100 may further include an optical unit104 that may be configured to capture a set of time-lapse optical imagesfrom the biosensor 101. The optical unit may be connected to theprocessor. The processor 103 may concurrently record and analyze the setof time-lapse electrical signals received by the electrical signalextraction board 102 and the set of optical images taken by the opticalunit 104 to detect a metastasis condition. The metastasis diagnosis maybe conducted based on monitoring the set of time-lapse electricalsignals and the set of optical images that may be recorded by theprocessor 103.

In an exemplary implementation, the processor 103 may include ananalyzer software that may match the set of time-lapse electricalsignals from the array of electrodes with the set of time-lapse imagesto evaluate the syndicate between a sharp reduction of electricalsignals and HUVECs retraction by invasive metastatic cells. For example,an invert microscopic imaging system with phase contrast and florescentequipment may be embedded at the bottom of the biosensor substrate torecord any invasive interactions in real time.

In an exemplary implementation, the processor 103 may utilize a softwarethat may record the set of time-lapse electrical signals received by theelectrical signal extraction board 102 and the set of time-lapse imagestaken by the optical unit 104. If an electrical signal drops below athreshold (30% of the first electrical signal of the time-lapseelectrical signal), the system may warn the user about a potentialmetastasis occurrence and may show the affected trap on a screen of theprocessor 103 for visual confirmation.

In an exemplary implementation, metastasis may be diagnosed or detectedby the system 100 of FIG. 1B if the set of time-lapse electrical signalshave a reducing trend with a reduction amount of for example, more thanabout 50% reduction, or in some examples, more than about 70% reductionand also an invasion of a metastatic cell to a HUVEC may be observed inan image of the set of optical images taken by the optical unit 104. Themetastasis diagnosis may be done during a time interval of at least 4hours after loading or introducing the metastatic-suspicious sample intothe bio-chip 101.

FIG. 2A illustrates a schematic of a bio-chip 101 of the system 100 thatmay be used for diagnosis of metastasis, consistent with one or moreexemplary embodiments of the present disclosure. The bio-chip 101 mayinclude a biosensor 201, an outer body 202, and a filtering member 203.

In an implementation, the outer body 202 may be placed around thebio-chip for example, for protecting purposes and easily clinicalutilizing of the biosensor 201. The outer body 202 may include a cavity204 that may be embedded on top of the outer body 202 that may beconfigured for introducing or adding a sample that is suspicious toinclude a metastatic cell.

In an exemplary implementation, the cavity 204 may include a hole 205and a reservoir 206 shown in FIG. 2A. The volume of the cavity may beabout 200 μl. The cavity 204 may be embedded on top of the outer body202 to introduce a biopsied sample funneling the detached cells throughthe single HUVECs sensing traps to mediate the invasion conditions.

In an exemplary implementation, the filtering member 203 may be placedbetween the hole 205 and the biosensor 201, and may be used forfiltering a sample entered from the hole 205. The filtering member 203may prevent entering of impurities, contaminations, or residuals alongthe entered sample. The filtering member 203 may include a grid with amesh size in a range of about 25 μm to about 50 μm and the grid may bemade of Gold.

FIG. 2B illustrates a schematic of a biosensor 201 for diagnosis ofmetastasis, consistent with one or more exemplary embodiments of thepresent disclosure. The biosensor 201 may include a substrate 207, anarray of electrodes 208, and at least one Human Umbilical VeinEndothelial Cell (HUVEC) 210. The array of electrodes 208 may beelectrically connected to the electrical signal extraction board 102 viaan array of electrical connectors 209.

In an exemplary implementation, the substrate 207 may have a width ofabout 100 μm. The substrate 207 may include a silicon-based substrate orglass substrate, for example, the substrate may include a layer ofPoly(methyl methacrylate) (PMMA) or a layer of Polydimethylsiloxane(PDMS). The PMMA, PDMS and other examples of a substrate 207 material,which may be used in exemplary embodiments may provide a biocompatiblehydrophobic surface for use in the present cancer cells diagnosisapplications.

In some exemplary embodiments, the substrate 207 may include a roughenedsurface, for example, a nano-roughened surface for enhanced adhesion ofthe HUVECs 210 on the substrate 207. The nano-roughened surface may beapplied to enhance HUVECs 210 adhesion via increasing hydrophobicity andcell-substrate contact sites instead of applying an adhesive layerbetween the HUVECs 210 and the substrate 207. Also, the nanostructuredsurface may improve direct electrical contact between the HUVECs 210 andthe surface of the substrate 207. A fast adhesion and slow proliferationof HUVEC cells on such surfaces may stop the overgrowing of the culturedHUVECs endothelial layer during testing of the invasion assay.

In an exemplary implementation, the array of electrodes 208 may bepatterned on the substrate 207, for example, with a regular pattern or anon-regular pattern. In a specific example, the array of electrodes 208may be patterned on the substrate 207 with a parallel regular pattern ora circular regular pattern. The array of electrodes 208 may include anarray of microelectrodes that may be made of gold and with a sizeapproximately equal to the size of HUVECs 210.

Referring to FIG. 2B, a plurality of HUVECs 210 may be attached oradhered on the substrate 207 to form a plurality of biological traps fora metastatic cell. In exemplary embodiments, at least one single HUVEC210 may be attached on one electrode of the electrodes 208 placed on thesubstrate 207. In an exemplary embodiment, the single HUVEC 210 may beindividually attached on the one electrode so that it covers a portionof the electrode and the substrate 207. The HUVEC 210 may prepare abiological trap for a metastatic cell that may tend to invade the HUVEC210, consequently resulting in retraction of the HUVEC 210 from theelectrode 208 so that a change in an electrical signal received from theelectrodes 208 may occur.

In an exemplary embodiment, a method for fabricating a biosensor formetastasis diagnosis is disclosed, for example, biosensor 201 with anano-roughened surface. FIG. 3 illustrates a method 300 to fabricate thebiosensor 201 with a nano-roughened surface for diagnosis of metastasis.Referring to the method 300, it may include spinning a photoresist layeron a substrate layer (step 301), patterning the photoresist layer via aphotolithography process to form a patterned substrate (step 302),forming a nano-roughened surface on the patterned substrate (step 303),forming an array of microelectrodes and an array of electricalconnections on the nano-roughened surface by depositing a bilayer ofTi/Au on the nano-roughened surface (step 304), electrical passivatingof an area of the Ti/Au deposited nano-roughened surface except thearray of microelectrodes and the array of electrical connections (step305); and forming a metastatic cell sensing trap on each microelectrode(step 306).

In step 301, a layer of photoresist may be spin coated on the substrate207, for example, a PMMA substrate. The photoresist layer may serve as amask for making a nano-roughened structure on the substrate 207.

In step 302, the photoresist layer formed in step 301 may be patterned,for example, using a photolithography process so that a patternedsubstrate may be formed. The formed pattern may be a desired region forproducing nano-features to obtain a nano-roughened substrate.

In step 303, a nano-roughened surface may be formed on the patternedsubstrate of the step 302. For this purpose, the patterned substrateobtained from step 302 may be placed in a reactive ion etching (RIE)system to form nano-sized roughened surface in the region of thepatterns of the substrate 207.

In step 304, an array of microelectrodes and an array of electricalconnections may be formed on the nano-roughened surface by depositing abilayer of Ti/Au on the nano-roughened surface. The bilayer of Ti/Au mayinclude a thin layer of titanium (Ti) with a thickness of, for exampleabout 5 nm covered with a thin layer of gold (Au) with a thickness of,for example about 30 nm. The bilayer of Ti/Au may be deposited on thenano-roughened surface using a sputtering process.

In step 305, an area of the Ti/Au deposited nano-roughened surface maybe electrically passivated except the array of microelectrodes and thearray of electrical connections. In this step, the Ti/Au bilayer may beremoved from the substrate surface except electrodes and connectionlines to form the microelectrodes 208 only on nano-roughened region.

In step 306, one or more metastatic cell sensing traps may be formed oneach of the microelectrodes 208 by adhering one or more HUVEC 210 on thebiosensor 201. The metastatic cell sensing traps may be formed via:adding a solution of HUVECs 210 on the biosensor 201; and forcing anattachment between a HUVEC 210 and a microelectrode 208 on the biosensor210, for example, using a dielectrophoresis process (DEP).

In another exemplary embodiment consistent with the present disclosure,a method for fabricating a biosensor for metastasis diagnosis, forexample, the biosensor 201 is disclosed. FIG. 4 illustrates exemplarymethod 400 to fabricate the biosensor 201 with a nano-roughened surfacefor diagnosis of metastasis. Referring to this figure, the method 400may include fabricating a mold (step 401), pouring a PDMS mixture on themold (step 402), degassing and curing the poured mold (step 403),peeling off the cured PDMS mixture layer from the mold forming apatterned PDMS layer (step 404), bonding the patterned PDMS layer on aglass substrate (step 405), forming an array of microelectrodes and anarray of electrical connections on the plurality of tracks viadepositing a bilayer of Ti/Au on the patterned PDMS layer using asputtering process (step 406), electrically passivating of an area ofthe Ti/Au deposited on the patterned PDMS except the plurality of tracks(step 407), and forming a metastatic cell trap on each microelectrode(step 408).

In step 401, a mold may be fabricated, for example, via a process thatmay include spinning a photoresist layer on a base layer, for example, asilicon wafer. Furthermore, it may entail patterning a plurality ofmicrofluidic channels on the photoresist layer. For example, theplurality of microfluidic channels may be patterned on the photoresistlayer using a photolithography process to obtain the mold.

In step 402, a mixture including the substrate 207 material may bepoured on the mold obtained from step 401. The mixture may include aprepolymer, for example, PDMS and, a cross-linker.

In step 403, the poured mold obtained from step 402 may be degassed andcured. For example, the poured mold may be cured at a temperature ofabout 65° C. for at least about 4 hours after degassing.

In step 404, the cured PDMS mixture layer may be peeled off from themold so that a patterned PDMS layer may be obtained. The obtainedpatterned PDMS layer may include a plurality of tracks that may laterserve as a plurality of positions for the array of microelectrodes 208and an array of electrical connections 209.

In step 405, the patterned PDMS layer may be bonded on a glasssubstrate. For example, the cured PDMS peeled off from the mold may bebonded with a glass substrate after a surface activation in oxygenplasma.

In step 406, an array of microelectrodes 208 and an array of electricalconnections 209 may be formed on the plurality of tracks via depositinga bilayer of Ti/Au on the patterned PDMS layer bonded on the glasssubstrate in step 405. The Ti/Au bilayer may be deposited on thepatterned PDMS layer, for example using a sputtering process.

In step 407, an area of the Ti/Au deposited on the patterned PDMS may beelectrically passivated except the plurality of tracks, which may be theregion of the array of microelectrodes 208 and the array of electricalconnections 209. After the passivation, an ethanol solution may beflushed through the microfluidic channels and then the microfluidicchannels may be washed, for example using deionized water and PBS beforefuture uses for metastasis diagnosis.

In step 408, a metastatic cell trap may be formed on each microelectrodevia a process that may include adding a solution of HUVECs on thebiosensor 201 and forcing an attachment between a HUVEC 210 and amicroelectrode 208 on the biosensor 201.

In an exemplary implementation, an electrically active positioningsystem may be applied as a preferred cell-registration technique tosafely and rapidly place single HUVECs 210 on the microelectrodes 208.The HUVECs 210 may be individually adhered on the microelectrodes 208,for example by using a dielectrophoresis (DEP) technique applying aforce on polarizable bodies in a non-uniform electric field. Theregistered single HUVEC cells 210 may play the role of active traps tocapture the metastatic cells. The HUVECs 210 may maintain theirpositions after adhesion on the microelectrodes 208.

In an exemplary implementation, an array of single HUVECs 210 may bepatterned and formed on the microelectrodes 208 within several minutes.A single HUVEC 210 may be spread to cover the surface of a registeredelectrode 208 in less than about 5 hours.

In an exemplary implementation, the disclosed system and method hereinmay diagnose a metastasis based on invasion tendency of the metastaticcells to the HUVECs. The exemplary system and method may be based ontracking the chemokines by metastatic cells, for example, chemokinesS100A8 and S100A9 that may be released from HUVEC sensing traps.Metastatic cells may detach themselves from a biopsied sample or a cellline sample and retract the HUVECs traps. Retraction and detachment ofHUVECs from the array of electrodes (microelectrodes), patterned on thebiosensor surface, may induce sharp changes in electrical response, forexample, an electrical impedance of the sensing elements that may matchwith some observable changes in optical images from the optical unit.

FIGS. 5A-E show an exemplary schematic of the invasion of an exemplarymetastatic cell from an unprocessed CNB sample derived from the lymph ofany suspicious secondary tissue, based on the active interaction of themetastatic cell 501 with a single vascular trap (HUVEC) 210. As it maybe observed in FIGS. 5C-E, the invasion of the metastatic cell 501 maycause a retraction of the trap 210 from the microelectrode 208 resultingin reduces the electrical resistance of the sensing region, for example,a reduction in electrical impedance.

It should be understood that the presence of HUVEC sensing traps maystimulate the metastatic cells existing in a biopsied sample. Thechemokines S100A8 and S100A9 that may be produced by endothelialvascular cells at the pre-metastatic niche may attract metastatic cellsand facilitate their extravasation and invasion at the secondary site byinducing the formation of tumor cell invadopodia. Presence of MMPproteins at the external sites of invadopodia may be so crucial in theirability to proteolyse and disturb vascular cells. Hence, invasion to thevascular endothelial barrier may be one of the imminent steps ofmetastasis followed by entrance of cancer cells' nano-conduits intoHUVECs and disturbing their morphology and proliferation. So theexemplary systems and metods may be optimized to handle the activemigration of the detached metastatic cells without using any micro-pumpsto induce flow speed.

In an exemplary implementation of the present disclosure, observing asharp reduction, for example, about 80% in the time-lapse electricalresponses diagrams, for example, in electrical impedance diagrams for atleast one electrode covered by a HUVEC sensing trap, about 4 hours afterintroducing the biopsied sample or metastatic cell-lines to thebiosensor may indicate an invasive interaction between a cell and aHUVEC trap. If this sample has been resected from the primary organ, thecancer may be invasive and if it has been removed from the peripheraltissues, for example, sentinel lymph nodes (in breast cancer), thecancer may have entered the micro-metastatic stage.

In an exemplary embodiment, a method for metastasis diagnosis isdisclosed. The method may be an electrical impedimetric method or anintegrated electrical impedimetric-optical method for diagnosis orprognosis of metastasis based on the metastatic cells invasion to theHUVECs.

FIG. 6A shows an examplary method 600 for metastasis diagnosis that mayinclude adhering a plurality of Human Umbilical Vein Endothelial Cells(HUVECs) on an array of electrodes patterned on a substrate to cover thearray of electrodes by HUVECs (step 601), measuring an initialelectrical signal from each electrode of the array of electrodes (step602), introducing a metastatic-suspicious sample onto the substrate(step 603), and measuring a set of time-lapse electrical signals fromthe array of electrodes (step 604). Each electrode may have an On/Offtwo-state that may include an On state for an entirely-covered electrodeby a HUVEC and an Off state for a partially-covered electrode by aHUVEC. The metastasis diagnosis may include detecting a state changefrom On to Off for at least one electrode of the array of electrodes.

In step 601, an array of electrodes that may be patterned on asubstrate, for example, a glass substrate, may be covered by a pluralityof HUVECs. In an example, a single HUVEC may be selectively adhered oneach electrode of the array of electrodes.

In an exemplary implementation, the adhering of the plurality of HUVECson the array of electrodes may be conducted by applying an electricalfield on the substrate that includes a solution including a plurality ofHUVECs floated on the array of electrodes. In an example, adhering theplurality of HUVECs on an array of electrodes may be conducted by amethod that may be one of an electrostatic cell patterning method, adielectrophoresis (DEP) method, or a cell printing method.

In step 602, an initial electrical signal from each electrode of thearray of electrodes may be measured. For example, the electrical signalmay comprise an electrical impedance which is an electrical resistanceof the electrode. In an On state for an electrode, the electrode may beentirely-covered by a HUVEC with a coverage of about 100%. In anexample, each electrode may be entirely-covered by a HUVEC so that eachelectrode may have no initial electrical signal resulting an On stateinitially for the array of electrodes. In one exemplary implementation,the initial electrical signal may be measured using an electrical signalboard and may be recorded by a processor for further analyses.

In step 603, a metastatic-suspicious sample may be exposed, entered, orintroduced onto the substrate. The metastatic-suspicious sample mayinclude an unprocessed living sample resected from a patient. Themetastatic-suspicious sample may include a liquid or a solidmetastatic-suspicious sample. The metastatic-suspicious sample may beresected by an operation that is selected from the group consisting ofbiopsy operation, core needle biopsy (CNB), endoscopy, colonoscopy,Lymph node aspiration and fine needle aspiration (FNA). In otherexamples, the metastatic-suspicious sample may include a plurality ofcell lines.

In step 604, a set of time-lapse electrical signals may be measured fromthe array of electrodes. A metastatic sample may be diagnosed bymonitoring a time trend of electrical signals including the initialelectrical signal and the time-lapse electrical signals. Accordingly, ifa state change from On to Off for at least one electrode of the array ofelectrodes is detected; then the metastatic-suspicious sample may be ametastatic sample and a metastasis may be diagnosed. The state changemay occur within about 5 hours or less for a metastatic sample.

In an implementation, the set of time-lapse electrical signals includesa set of electrical impedances measured every 30 seconds afterintroducing the metastatic-suspicious sample onto the substrate. The setof time-lapse electrical signals may be measured for a time period ofabout 5 hours.

In an implementation, the state change from On to Off includesretraction of a HUVEC from an electrode, where the HUVEC was adhered onthe electrode as a result of step 601. The retraction of the HUVEC fromthe electrode may result in a reduction in the measured electricalsignals, for example, electrical impedance values. In an example, thestate change from On to Off may include a 50% or more reduction of anelectrical signal, for example, a reduction in electrical impedancewithin the set of electrical signals in comparison with the initialelectrical signal for the electrode.

In an exemplary implementation, after complete spreading of each singleHUVEC on the sensing traps, more than about 80% of the electricalcurrent flowed through the electrode may be blocked. So a globalresponse for all of the sensing traps in the biosensor related to thepercent of blocked current may be defined. That may be equal to theincreased impedance of the electrode. When a HUVEC completely coverswhole of an electrode, the impedance blocking in about 4 kHz may beabout 100% and the response of the sensing trap may be assumed as 1. Incontrast, if the endothelial cell completely has been detached from itsassigned single electrode, the impedance blocking would reach about 0%and hence the response may be assumed to 0. Any metastatic/invasiveinteraction with HUVEC sensing traps may retract the HUVECs from theelectrodes and reduce the response of the electrode to about 0.

In an exemplary implementation, the method 600 may further includecapturing a set of time-lapse optical images from the array ofelectrodes that may be captured concurrently with the step 604 toachieve a more accurate method for metastasis diagnosis.

In an implementation, the disclosed system and method may score aspositive those samples that induces at least one reductive spike (1→0)in the electrical response diagram of at least one single HUVEC sensingtrap, the metastatic interaction may be observed live in the set oftime-laps images. Electrical responses and the optical images mayvalidate diagnosis based on their individual traits, thereby, exhibitinggreat syndication.

FIG. 6B shows method 600 a for metastasis diagnosis that may include afurther step 605 that may include taking a set of time-lapse opticalimages from the array of electrodes. In an example, the steps 604 and605 may be synchronously performed with each other.

In step 605, a set of time-lapse optical images may be captured from thearray of electrodes, for example, utilizing a microscope. The set oftime-lapse optical images may include an initial image beforeintroducing the metastatic-suspicious sample onto the substrate (step603) and a plurality of time-lapse optical images after introducing themetastatic-suspicious sample onto the substrate (step 603).

Referring to method 600 a , the metastasis diagnosis may includeobserving an invasion of a metastatic cell from themetastatic-suspicious sample to a HUVEC adhered onto an electrode in anoptical image among the set of time-lapse optical images. In an example,the metastasis diagnosis may include detecting a state change from On toOff for at least one electrode of the array of electrodes and observingan invasion of a metastatic cell from the metastatic-suspicious sampleto a HUVEC adhered onto an electrode in an optical image among the setof time-lapse optical images.

EXAMPLES Example 1 Fabricating a Biosensor with a Nano-Roughened PMMASubstrate

In this example, a PMMA chip with a diameter of about 3 cm that mayinclude an array of 6 circular shape microelectrodes with a diameter ofabout 200 μm was fabricated according to a simple and cheap process flowas may be described hereinbelow.

First, a thin layer of photoresist (Microposit 1813) was spin coated onthe PMMA substrate as a mask for making nano-roughened structures. Thephotoresist layer was then patterned by a photolithographic process toobtain a desired region for producing nano-features. Subsequently, thesubstrate with a patterned photoresist layer was placed in a reactiveion etching (RIE) system. Thereafter, the patterned area was processedby SF₆, H₂ and O₂ gases (with typical flows of about 100 Sccm, about 80Sccm and about 85 Sccm) in the presence of RF Plasma (at about 13.56MHz) to form a nano-roughened surface. SF₆, which may be ionized in thepresence of RF Plasma, may play the key role as the etching radical. Theplasma power of the bombarding sub-cycle was about 150 W and the periodof the bombarding sub-cycle was about 50 sec. A combination of H₂/O₂ andSF₆ during the settling step may result in the creation of a protectinglayer over the side walls of the formed nano-hills in each sub-cycle.Using this method, a nano-roughened array were obtained on PMMA, withsizes down to about 60 nm in width and about 110 nm in depth. The resistlayer was then stripped by acetone. Therefore, an Au/Ti bilayer (with athickness of about 30/5 nm), was deposited on the PMMA using asputtering process. The sputtering process was carried on by patterningthe photoresist using reverse of the same mask containing the electrodedesign. Then, the Au/Ti bilayer was removed from the surface exceptelectrodes and connection lines. So the metallic microelectrodes wereformed exactly on the nano-roughened region. The prepared device wasthen bonded to a readout PCB and held in a cavity for biological tests.

FIGS. 7A and 7B show field emission scanning electron microscope (FESEM)micrographs of the surface morphology of a nano-roughened PMMA surface(FIG. 7A) and a smooth PMMA surface (FIG. 7B). Producing thenanostructures noticeably increased the roughness of the surface. It maybe observed that the interactive surface of nano-indented surface (FIG.7A) increased observably in comparison with a smooth PMMA substrate(FIG. 7B).

Human Umbilical Vein Endothelial Cells (HUVECs) were cultured in an ECbasal medium (EBM) with additional about 10% FBS, and guaranteed tosub-cultured for three population doublings. To start cellularexperiments, HUVEC cells were cultured on the surface of the biosensorfor about 13 hours to form a confluent layer.

FIGS. 7C and 7D show exemplary electron microscopy images of an exampleof the contact sites of an exemplary adhered HUVEC cell 701 on anano-roughened PMMA substrate (FIG. 7C) and an exemplary adhered HUVECcell 702 on a smooth PMMA substrate (FIG. 7D). It may be observed thatthe nano-indentations may enhance the hydrophobicity of the surface andincrease the contact sites between cell 701 membrane and substrate whichmay result in an improved adhesion of the cells 701 on the surface ofthe PMMA without requirements to any adhesive proteins (FIG. 7C). HUVECcell 702 may exhibit a lower extension with reduced contact sites on thesmooth surface (FIG. 7D).

Example 2 Fabricating a Biosensor with a PDMS/Glass Substrate

In this example, an example of the biosensor 201 was fabricated. Thefabricated exemplary biosensor was included 16 single parallelmicroelectrodes, each equipped with a single consecutive metastatic cellsensing traps (a single HUVEC) that was selectively covered whole of themicroelectrode by DEP patterning. The biosensor width was about 100 μmand the volume of the cavity including reservoir was about 200 μl.

For mold fabrication, a SU-8 photoresist spun on a silicon wafer waspatterned in the form of microfluidic channels through a chromephotomask by a conventional photolithography technique.Poly(dimethylsiloxane) (PDMS) prepolymer and cross-linker (Sylgard 184)were mixed with a 10:1 ratio and the obtained mixture was poured on themold, first degassed, and then cured at about 65° C. for at least about4 hours. The biosensor was built by bonding the cured PDMS peeled offfrom the mold and a glass substrate after surface activation in oxygenplasma. The fabricated biosensor was primed by flushing ethanol throughmicrofluidic channels and then washed using deionized water and PBSbefore use.

A procedure for cell patterning based on DEP was Applied to obtain aselective and viable pattern of single HUVECs just on the sensing traps.First, HUVECs were suspended in an EGTA-containing DEP buffer and flowninto the cavity of the fabricated biosensor with a rate of about 5μL/min. Then, an AC signal (about 5 Vpp, about 5 MHz) was applied to thesensing microelectrodes to generate p-DEP forces to guide cells on thearray of traps during the cell seeding process, shaking the chip duringcell patterning may suppress from the physical attachment of the cellsin non-desired places. Moreover, a calcium-containing DEP buffer withoutEGTA (about 0.75 mM CaCl2; pH of about 7.0, about 305 Osm, about2.74×10−2 S/m) may be injected at about 5μL/min to improve thedetachment of non-patterned cells. Subsequently, the AC. turned offafter the HUVECs were patterned singularly on sensing traps, DMEM withabout 10% FBS and about 1% penicillin/streptomycin was injected at about5μL/min to replace the calcium-containing DEP buffer. The exemplary timelapse optical images that were taken from the patterning processindicated that the spread of each of the HUVECs on a single traps wasabout 4 hours. Finally, the HUVECs-covered microelectrodes were measuredby an electrical readout system to be ensure from the blocking of eachsensing region by a HUVEC trap. Then, the biosensor and thecorresponding system may be ready to be interacted by a biopsied sampleof a patient.

As the cells are more polarizable than the surrounding media, thedipoles induced in the cells may be aligned parallel to the appliedelectric field. The field may be spatially non-uniform and the maximumsmay be occurred on the microelectrodes patterned on the surface of thebiosensor. So a resultant force due to DEP may pull the cells towardsfield maxima.

When the polarity of the applied field was reversed, DEP continued topull the HUVEC towards the field maximum, allowing AC operation at highfrequencies to reduce electrical loading of the cell membrane. Aftertrapping a single HUVEC at the maximum region of the field, existed onthe sensing region of microelectrodes, the media solution was flowedacross the surface as a destabilizing force to remove the additionalcells might be trapped on non-desired places to implement the positionof single HUVECs just on the sensing electrodes. The applied flows werepowerful enough to remove the additional cells but too weak to removethe strongly trapped cell directly above each electrode.

FIG. 8A shows an image of the surface of an exemplary biosensor 201fabricated according to the present example. The configuration of the 16microelectrodes 208 may be observed in this figure. The size of the maindetecting biosensor region may be about 0.5×0.5 cm². Each couple ofelectrodes 208 with a size of about 10 μm and a distance of less thanabout 10 μm were repeated in multiple rows for redundancy.

FIG. 8B shows an image of a magnified portion 801 (in FIG. 8A) of thesurface of an exemplary biosensor 201 before adding a solution of HUVECsand DEP forcing that fabricated according to the present example. Themicroelectrodes 208 are represented in this figure.

FIG. 8C shows an image of the magnified portion 801 of the surface of anexemplary biosensor 201 that was fabricated according to the presentexample at about 27 min after DEF forcing on the added solution ofHUVECs to the biosensor. This figure represents the HUVECs 210 that maybe covered the microelectrodes 208. It may be observed that the singleHUVECs 210 were selectively covered each electrical trap(microelectrdoes 208), which was achieved by electrophoretic process(electrostatic driving force biased on the system).

Example 3 Biosensor Characterization and Optimization Using Cell Lines

In this example, an exemplary system and method were utilized todiagnose metastatic cell lines. Accordingly, an array of individualsensing traps including an array of microelectrodes, each microelectrodecovered by a single HUVEC, was used to investigate the non-metastaticcell lines (MCF7) and metastatic cell lines from breast cancers(MDAMB468).

Cell Lines Culture:

MCF7 cell lines isolated from grade I of human breast tumors andMDA-MB468 cell lines isolated from grade IV of human breast tumors wereobtained from the standard cell banks of the National cell bank of Iran(NCBI). These obtained cell lines were maintained at a temperature ofabout 37° C. (in about 5% CO₂, about 95% air) in a RPMI-1640 medium or aDMEM medium supplemented with about 5% fetal bovine serum and about 1%penicillin/streptomycin. The fresh medium was replaced every other day.In exemplary diagnosis tests for cell lines, the metastatic cancerouscells (MDA-MB468 cell lines) and primary cancerous cells (MCF7 celllines) were individually added (by the concentration of about 1/10versus endothelial cells) to each HUVEC covered sensing wells afterculturing the HUVECs on the surface of the biosensor. Then, electricalimpedance as well as optical images of the sensors were recorded in timelapses. All cell lines were tested and found negative for a Mycoplasmacontamination. The cells were detached from the plates by trypsin andcounted by a neobar laam.

Metastatic Cell Lines Diagnosis

An analytical version of the fabricated biosensor with 16 singlesensing-trapping electrodes was used herein. The electrical impedance ofsingle HUVEC covered sensing traps was measured at a frequency of about4 kHZ. Rare concentrations (50 cells#/ml) of MDA-MB 468 and MCF-7 cellswere separately introduced into the cavity of two individual biosensors.The biosensor was covered by a mixed solution of 5 MDAMB468 and 50000MF10 breast cells.

FIGS. 9A-C show the optical-electrical results for the metastatic MDA-MB468 cell lines. FIG. 9A shows an example time-lapse electrical impedancefor two exemplary microelectrodes 901 and 902 (designated in FIG. 9B)during about 3 hours and 20 min after introducing the metastatic cells903 onto the fabricated and used biosensor, consistent with one or moreembodiments of the present disclosure. Individual cells have a widthless than about 10 μm and the sensing electrodes covered by singleHUVECs have a width more than about15 μm wide. FIG. 9B shows an examplecaptured image at about 36 min after introducing the metastatic cells904 onto the fabricated and used biosensor, consistent with one or moreembodiments of the present disclosure. FIG. 9C (top) shows an exemplaryset of time-lapse images corresponding to FIG. 9A including a set ofimages taken at 1:09 hours, 1:29 hours, 2:50 hours and 3:20 hours afterintroducing the metastatic cells 903. Moreover,

FIG. 9C (bottom) illustrates a schematic set of images respective tothose at the top of this figure for more clarifying of the MDA-MB 468cell's 903 invasion to the HUVECs 210. It may be observed from thesefigures that MDA-MB 468 cells 903 invaded HUVEC traps 210 and retractedthe HUVEC traps 210 from the surface of the electrodes in less thanabout 3.5 hours and lowered the electrical response of the singlesensing trap to 0.2 of the initial value. Even presence of twometastatic MDA-MB468 cells 903 induced electrical spike response in asensing trap. This might be correlated with the strong tendency ofmetastatic cells 903 to invade the HUVECs 210 layer. Live matching(between electrical response and optical image) system of the disclosedsystem may elaborate the time correlation between the metastasis inducedHUVEC retraction and significant reduction in electrical response of thetraps. It should be noted that the forces acting on the HUVEC traps 210just have been initiated from metastatic attraction of cancer cells asno drag forces no fluid flow, and no reaction forces applied from thesystem.

In contrast, MCF-7 cells didn't present any aggressive interactions byHUVEC sensing traps 210 and no changes in the electrical response wasobserved. FIG. 10A shows an example time-lapse electrical impedance fortwo exemplary microelectrodes 901 and 902 (designated in FIG. 10B)during about 4 hours and 30 min after introducing the MCF-7 cells 1001onto the fabricated and used biosensor, consistent with one or moreembodiments of the present disclosure.

FIG. 10B shows a set of images captured at 2 hours, 3 hours, 4 hours,and 4.5 hours after introducing the MCF-7 1001. According to thesefigures, no invasive interaction was observed and recorded for MCF-7cells in similar time. Cells 1001 just attach beneath the HUVEC traps210 but neither retract them nor induce reductive electrical spikes.HUVECs 210 maintained their primary location with minor fluctuationduring about 4.5 hours after addition of MCF-7 cells 1001.

Finally, after about 5 hours from the introduction of the cell solutionto the individual devices, the exemplary disclosed system captured 4/5MDA-MB-468 cells and 0/200 of MCF-7 cells in a great match betweenHUVECs retraction from the electrodes (recorded by the microscopeoptical unit) and significant reduction in the electrical response(measured by the electrical signal extraction board).

Example 4 Identification of Invasive/Metastatic Cells in BiopsiedSamples of Patients

In this example, an exemplary system and method was applied to Coreneedle biopsied samples collected by interventional radiologist from thebreast tumor and sentinel lymph nodes of 20 patients (19 females and 1male) with breast cancers. Moreover, additional sample study were doneon surgically removed samples of some patients (2/20). Minor part ofeach sample was tested by an exemplary fabricated biosensor and themajor part was prepared in parallel for pathological assays includingH&E, IHC and RT-PCR methods. About 4-5 hours after live recording theoptical and electrical data, the presence of metastatic/invasive cellsin the lymph/tumor sample could be detected or diagnosed by theexemplary system.

FIGS. 11A and 11B show exemplary capturing and diagnosis of exemplarymetastatic cells (designated by ▾) in SLN samples of a patient withmetastatic cancer (resected by CNB) by disclosed system and methods. Itmay be observed that a representative live metastatic cell, detacheditself from the biopsied SLN sample of a patient (with metastatic breastcancer: ID1) invading to a HUVEC sensing trap (designated by A) andsubsequent retracting it from the electrodes in less than about 4.5hours (FIG. 11A). As a result, the disclosed system may report aconsiderable reduction in an electrical response of two invaded traps901 and 902 (FIG. 11B). This matching could be observed in simultaneousimages derived from the optical captures. It is worth noting thattime-lapse images of all of the individual traps exhibited reductivespikes were captured during the metastatic interaction. So the patientwas scored as positive for metastasis.

FIG. 11C shows an example set of time-lapse electrical responses curvefor an exemplary sensing trap 901 for the patients those were diagnosedas negative lymph nodes (ID: 15), in which none of the detached cellsfrom the biopsy samples invaded to the HUVEC single traps so that nosignificant changes were observed in the recorded electrical impedance.

In addition, a standard diagnostic method Hematoxylin-Eosin (H&E)staining was applied on the 20 samples from the 20 patients to comparewith the results obtained by applying the disclosed system and method.FIGS. 12A and 12B show exemplary H&E images of the sentinel lymph nodesof the patients ID: 1 (FIG. 12A) and ID: 15 (FIG. 12B). It may beobserved from the H&E images of the sentinel lymph nodes of the patientID: 1 that the Nest of tumoral cells with hyperchromic nuclei wasdistinguishable in lymph node structure. Such result corroborated thecorrect detection of metastasis in this patient by the disclosed systemand method. Referring to FIG. 12B, H&E results indicated reactivelymphoid hyperplasia without any signs of malignancy for patient ID: 15.

Comparing the results from the present bio-chip, system and method withthose from H&E tests showed that all of the lymph node 20 samplesbiopsied from the patients with metastatic cancers based on the H&Ediagnosis (ID: 1 to ID: 12) were shown with sensing traps capture ofmetastatic cells by the disclosed system and method. Moreover, all ofthe biopsied breast tumors diagnosed as invasive carcinoma in H&E,exhibited invasion to at least one sensing trap in the set of opticalimages.

But, the bio-chip captured metastatic cells in the lymph node samples of3/20 patients (patents ID: 18, 19 and 20) diagnosed as invasivecarcinoma without any lymph node metastasis by H&E methods. Hence, thesepatients were assumed as doubtful people to metastatic cancer. In thisregard, the patients were categorized in three groups due to the resultsof their lymph node assay by H&E and the bio-chip; G1: known metastaticcases (positively scored by both H&E and bio-chip), G2: known safe lymphnodes (negatively scored by both H&E and bio-chip) and G3: doubtfulcases (negatively scored by H&E but positively scored by bio-chip). Nopatient was observed with negative score in bio-chip and positive scorein H&E. These three groups and the corresponding data are shown in Table1.

Immunohytochemical (IHC) and Molecular Analysis (RT-PCR) of Patients

To test the versatility of the bio-chip for accurate addressing thepresence of metastatic cells in core needle biopsied SLNs,immunohistochemical markers of metastatic cells were applied on thesamples through an IHC assay as a more advanced staining technique. IHCmay be employed to investigate the earliest changes in transformedtissues, identifying metastatic associated cellular changes might notnormally visible with H&E. To be ensure from the micro-metastasis,presence of the cells expressed PCK and Vimentin were deeplyinvestigated by preparing multi-level IHC from the SLNs of the patientsfrom all groups with special consideration on group G3 (doubtfulpatients).

Table 1 shows the IHC results of SLNs in all patients. Expression of PCKand Vimentin in SLNs of the known metastatic cases (G1) confirmed thecorrelated diagnosis of both bio-chip and H&E for those patients(patients ID: 1-12). Also, negative expression of PCK and Vimentin inthe SLNs of the known non-metastatic cases (G2) supported their safelymph nodes as indicated by both bio-chip and H&E (patients ID: 13-17).It is worth noting that the trace of tumor cells expressed PCK andVimentin was identified in SLNs of all G3 patients (patients ID 18, 19and 20). Such results revealed the presence of metastasis in doubtfulpatients which had been diagnosed by bio-chip. The cells in epithelialto mesenchymal transition, would express both the PCK and Vimentinsimultaneously which would be the first signature of micrometastasis.Most micro metastasized breast cancer cells might appear to exist in ahybrid epithelial-mesenchymal state, a phenotype observed in instancesof breast circulating tumor cells and consistent with the possibility oftrans-endothelial (metastatic) migration. Other point was that followingone of the doubtful patients (patient ID: 20), after the surgicalresection of the lymph node (due to the surgeon's opinion), indicatedthe involvement of 1/10 lymph's frozen sections to malignant cells inH&E image. This is a hopeful achievement that detecting a metastaticcase from the lymph CNB sample before any pathological analysis would bepossible by the bio-chip.

Also, RT-PCR tests were investigated on the patients from all of threegroups. Analysis of the results (Table 1) may show that: (i) All of thelymph nodes extracted from the G1 patients, expressed detectable levelsof transcripts encoding metastatic associated proteins (such as Vim,MMP2&9 and N-Cadherin) in comparison with a normal lymph sample. (ii)The primary breast tumor assayed in some of these patients (Patients ID:1-3) expressed high levels of N-Cadherin (iii) 4/5 patients in G2 didn'texpress Vim. Moreover, very Low expression of N-Cadherin and MMP9 aswell as low expression of MMP2 were observed in the SLNs of all G2samples. Significant expression of N-Cadherin in tumor samples assayedin 3 patients from G2, revealed the invasive state of the breast tumorssimilar to G1. (iiii) All three patients from G3 (doubtful cases)expressed detectable levels of Vim as well as meaningful levels ofMMP2&9. Expression of N-Cadherin was significant in one sample (PatientID: 19) meanwhile it was minor in two others (Patients ID: 18 and 20).Trace of N-Cadherin was significant in the breast tumor samples of thepatients from G3. The mentioned results of RT-PCR in doubtful patientsindicated the trace of metastasis in their SLNs as another support tothe precise diagnosis of bio-chip.

The impact of bio-chip in detecting the metastasis in the samples whichcould be hardly diagnosed even by IHC and RT-PCR may be observable. Thelow shear stress of the metastatic cells and biochemical signalsreceived from vascular cells, facilitate the detachment of metastaticcells from original biopsied tissue to invade the sensing traps ofbio-chip in less than about 5 hours.

TABLE 1 The bio-chip, H&E, IHC and RT-PCR diagnostic results of breasttumors & SLNs removed from breast cancer patients by CNB. Detection ofmetastasis in each assay is correlated with expression levels oftranscripts associated with the presence of malignancy in the lymphregion such as Vim, N-Cad, MMP2, and MMP9. Patient Bio- H&E IHC RT-PCRID Chip metastasis Vim PCK Vimentin N-Cadherin MMP2 MMP9 1 ✓ ✓ ✓ ✓ 41.2615.64 15.11 17.66 2 ✓ ✓ ✓ ✓ 12.84 38.05 11.5 15.7 3 ✓ ✓ ✓ ✓ 18.28 21.1119.77 8.32 4 ✓ ✓ ✓ ✓ 15.076 32.85 9.95 15.23 5 ✓ ✓ ✓ ✓ 42.81 28.23 13.978.65 6 ✓ ✓ ✓ ✓ 40.98 22.43 17.09 9.78 G1 {open oversize brace} 7 ✓ ✓ ✓ ✓13.43 20.62 6.59 9.15 8 ✓ ✓ ✓ ✓ 56.84 28.92 8.01 10.26 9 ✓ ✓ ✓ ✓ 28.5631.58 11.41 13.46 10 ✓ ✓ ✓ ✓ 42.75 27.55 6.42 18.18 11 ✓ ✓ ✓ ✓ 25.7936.4 17.85 7.47 12 ✓ ✓ ✓ ✓ 11.48 27.41 11.18 17.68 13 x x x x 0.00912.03 2.6 0.53 14 x x x x 0.49 1.11 3.76 0.5 G2 {open oversize brace} 15x x x x 0.12 0.83 1.77 0.28 16 x x x x 0.32 0.97 1.56 0.26 17 x x x x0.83 2.12 2.11 0.46 18 ✓ x ✓ ✓ 3.16 2.5 18.25 11.47 G3 {open oversizebrace} 19 ✓ x ✓ ✓ 4.84 14.25 15.28 2.21 20 ✓ x ✓ ✓ 2.04 1.22 5.32 6.91

What is claimed is: 1- A system for diagnosis of metastasis in ametastatic-suspicious sample, comprising: a biosensor, comprising: asubstrate; an array of electrodes patterned on the substrate; and abiological trap for a metastatic cell comprising at least one HumanUmbilical Vein Endothelial Cell (HUVEC) on the array of electrodes; anelectrical signal extraction board configured to apply a voltage on thearray of electrodes and to receive a set of time-lapse electricalsignals from the array of electrodes; and a processor, configured todiagnose metastasis by analyzing the set of time-lapse electricalsignals received by electrical signal extraction board afterintroduction of the metastatic suspicious sample on to the biosensor. 2-The system of claim 1, wherein the diagnosis of metastasis comprisesdiagnosing metastasis for the metastatic-suspicious sample if thetime-lapse electrical signals indicate a reducing trend. 3- The systemof claim 2, wherein the reducing trend includes a reduction of more thanfifty percent during a time interval of at least four hours afterintroducing the metastatic-suspicious sample. 4- The system of claim 1,wherein each single HUVEC is individually adhered on one of theelectrodes of the array of electrodes. 5- The system of claim 1, whereinthe set of time-lapse electrical signals comprises a set of time-lapseelectrical impedances. 6- The system of claim 1, wherein: the substrateincludes a nano-roughened silicon-based substrate; and the appliedvoltage is 400 mV and the voltage has a frequency between 1 KHz and 150KHz. 7- The system of claim 1, further comprising: an optical unit,configured to capture a set of time-lapse optical images from thebiosensor, wherein the processor concurrently records and analyzes theset of time-lapse electrical signals received by the electrical signalextraction board and the set of optical images captured by the opticalunit for a metastasis detection, wherein diagnosing metastasis comprisesmonitoring the set of time-lapse electrical signals and the set ofoptical images. 8- The system of claim 7, wherein diagnosing metastasiscomprises diagnosing responsive to detecting that the set of time-lapseelectrical signals have a reducing trend with a reduction of more thanfifty percent and an invasion of a metastatic cell to a HUVEC isobserved in an image of the set of optical images during a time intervalof at least four hours after introducing the metastatic-suspicioussample. 9- The system of claim 1, wherein the array of electrodes ispatterned on the substrate with a regular pattern or a non-regularpattern. 10- The system of claim 9, wherein the array of electrodesincludes has one of a parallel regular pattern or a circular regularpattern. 11- The system of claim 9, wherein the array of electrodescomprises an array of gold microelectrodes. 12- The system of claim 1,wherein the biosensor is placed in an outer body to form a bio-chip, theouter body comprises: a cavity embedded on top of the outer body,comprising: a hole; and a reservoir, wherein, a metastatic-suspicioussample is introduced through the cavity onto the biosensor; and afiltering member, wherein, the filtering member is placed between thehole and the biosensor. 13- A method for fabricating a biosensor formetastasis diagnosis, comprising: spinning a photoresist layer on asubstrate layer, patterning the photoresist layer via a photolithographyprocess to form a patterned substrate, forming a nano-roughened surfaceon the patterned substrate, forming an array of microelectrodes and anarray of electrical connections on the nano-roughened surface bydepositing a bilayer of Ti/Au on the nano-roughened surface,electrically passivating an area of the Ti/Au deposited nano-roughenedsurface except the array of microelectrodes and the array of electricalconnections; and forming a metastatic cell sensing trap on eachmicroelectrode, comprising: adding a solution of Human Umbilical VeinEndothelial Cells (HUVECs) on the biosensor; and forcing an attachmentbetween a HUVEC of the HUVECs and a microelectrode on the biosensor. 14-The method according to claim 13, wherein the substrate layer comprisesa Poly(methyl methacrylate) (PMMA) layer or a glass layer. 15- Themethod according to claim 13, wherein forming the nano-roughened surfaceon the patterned photoresist layer comprises holding the patternedsubstrate in a reactive ion etching (RIE) system. 16- The methodaccording to claim 13, wherein depositing the bilayer of Ti/Au on thenano-roughened surface comprises using a sputtering process. 17- Themethod according to claim 16, wherein forcing the attachment between theHUVEC and the microelectrode on the biosensor comprises applying anelectrically active positioning system to adhere the HUVEC on themicroelectrode using a dielectrophoresis (DEP) technique. 18- A methodfor fabricating a biosensor for metastasis diagnosis, comprising:fabricating a mold, including: spinning a photoresist layer on asubstrate layer; and patterning a plurality of microfluidic channels onthe photoresist layer through a photolithography process to form themold; pouring a Polydimethylsiloxane (PDMS) mixture on the mold;degassing and curing the poured mold; peeling off the cured PDMS mixturelayer from the mold forming a patterned PDMS layer, wherein thepatterned PDMS layer comprises a plurality of tracks; bonding thepatterned PDMS layer on a glass substrate; forming an array ofmicroelectrodes and an array of electrical connections on the pluralityof tracks via depositing a bilayer of Ti/Au on the patterned PDMS layerusing a sputtering process; electrically passivating of an area of theTi/Au deposited on the patterned PDMS except the plurality of tracks;and forming a metastatic cell trap on each microelectrode, including:adding a solution of Human Umbilical Vein Endothelial Cells (HUVECs) onthe biosensor; and forcing an attachment between a HUVEC of the HUVECsand a microelectrode on the biosensor. 19- The method according to claim18, wherein the PDMS mixture comprises a mixture ofPoly(dimethylsiloxane) (PDMS) prepolymer and cross-linker with a 10:1ratio. 20- The method according to claim 18, wherein forcing theattachment between the HUVEC and the microelectrode on the biosensorcomprises applying an electrically active positioning system to adhere asingle HUVEC on a microelectrode using a dielectrophoresis (DEP)technique.